Our Business

Our Business

200 KLPD

Grain-based ethanol distillery has been commissioned

100+

Happy Employees

OUR PROCESS

From Grain to Clean Energy

Zuari Envien Bioenergy Pvt. Ltd. operates a state-of-the-art 200 KLPD grain-based distillery designed to deliver high-purity fuel-grade ethanol, DDGS and CO2, and tangible sustainability impact. Our fully integrated process ensures efficiency at every step — from grain sourcing to final delivery.

01

Grain Sourcing from Local Farmers

We procure broken rice and maize from local farmers, ensuring consistent quality while supporting rural livelihoods and reducing agricultural waste.

Grain Sourcing from Local Farmers
02

Advanced Milling & Fermentation

Grains are processed through advanced milling and controlled fermentation techniques to maximise yield, stability, and conversion efficiency.

Advanced Milling & Fermentation
03

Ethanol Recovery from Distillery

Multi-stage distillation and recovery systems separate and purify ethanol to meet fuel-grade quality standards.

Ethanol Recovery from Distillery
04

DDGS Recovery

Nutrient-rich DDGS is recovered as a by-product, supporting animal nutrition and enabling zero waste operations.

DDGS Recovery
TECHNOLOGY & INNOVATION

Powering Bioenergy With
Advanced Engineering

Vapor Phase

Advanced Vapor-Phase Technology

Our vapor-phase distillation technology reduces steam consumption while delivering high-purity ethanol with lower energy intensity.

Zero Liquid Discharge Systems

ZLD systems ensure that all process water is treated, reused, and recycled, eliminating liquid waste discharge.

ZLD
Monitoring

Web-Monitored DCS Systems

A centralised, web-enabled Distributed Control System enables real-time monitoring, automation, and operational precision.

OUR INFRASTRUCTURE

Engineered for Efficiency & Scale

High-Capacity Fermenters

High-Capacity Fermenters

Large, temperature-monitored fermenters optimized for high yield and consistent microbial activity across every production cycle.

Multi-Stage Distillation Columns

Multi-Stage Distillation Columns

High-performance columns designed for efficient separation, purity control, and consistent output.

Best-in-Class Ethanol Storage Tanks

Best-in-Class Ethanol Storage Tanks

Specialised storage tanks maintain ethanol quality, safety, and regulatory compliance during handling and dispatch.

Efficient Power Plant

Efficient Power Plant

Dedicated biomass boiler using bagasse and rice husk with the option to use up to 30% coal has been commissioned. The power plant produces 4.9 MW electricity and 35 TPH steam for process.

OUR PLANT ADDRESS
ZEBPL Plant Aerial View

Plant Address

Plot 14/16/20, Village - Behta, PO : Aira Estate, Lakhimpur Kheri, Uttar Pradesh - 262722